Insert Molding

Meai Technology

Why Insert Molding?

1. Challenge in product development

Developing a new product presents a challenge when it comes to engaging diverse teams at the appropriate stages. Whether it’s marketing, design, engineering, or manufacturing, even seasoned project managers may struggle to efficiently coordinate these teams throughout the product development process.

Each team brings unique expertise and perspectives that are necessary for a well-rounded product development process. The role of an experienced project manager is indeed essential in coordinating these teams effectively.

 

2. Modification in the production process

 Once the design and tooling stages are complete, the components proceed to the manufacturing and assembly line. During the pilot run, it is common to identify necessary modifications in the production process. However, if the design is nearly finalized at this point, making these modifications can either prolong the original timeline of product development or become practically impossible. In such cases, customers are faced with a choice: they can either accept the revised timeline for product completion or settle for components that may not reach their full potential.

 

3. Occurrence of modifications

The following components generally require modification:

  • Complex components that are prone to causing defects during the assembly line process.
  • Components that lead to time-consuming assembly stations and increased labor costs.
4. Insert molding technology
To prevent these situations and achieve optimal solutions, it is essential to consider the incorporation of insert molding, a modularization, at the initial stage of the manufacturing process. By utilizing insert molding technology, complex components should not be assembled on the production lines; instead, they should be designed as a single part, a modular.

This approach eliminates the possibility of defects occurring during production. Furthermore, if certain components require time-consuming assembly stations, we can streamline the process by combining specific parts through insert molding. This enables easy assembly for workers.
 
 
 
 
 

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Have any questions? We are always open to talk about your business, new projects, creative opportunities and how we can help you.